Extruders 55mm/65mm/55mm Extrusion Output 150kg/hr

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This machine equips 3 extruders with screw diameter 55mm/65mm/55mm, the total extrusion output is about 150kg/hr (for HDPE virgin grade).
The direct drive by PMS motor can provide High Efficiency, Low Noise, and Longer Lifetime.
Ceramic heaters with insulation jackets are good for Energy Saving and safety.

Electrical Control Cabinet

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Separate power consumption meters for heaters, extruders, motors & total power consumption. So that you clearly understand the electricity consumption.
A safety module with interlock control stops all motion immediately when the door is opened to ensure worker safety.
Over-voltage protection for all service breakers is standard. The noise filter on AC220 control circuit can improve control accuracy.
Air conditioner to protect electrical devices in Electrical Control Cabinet.

3 Layer Die Head 100 Points Parison Control by MOOG +ePWDS

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Fong Kee has many years of experience in three-layer die design,The spiral design ensures the materials' well-distribution and quick color change.
Profile setting is by 100 Points Parison Control with MOOG Actuator and ePWDS. Capable of processing more recycled grade or PCR in the Middle Layer of a 3 layer canister. If compared to single layer design, the ROI (return on investment) is a very short period.
The total saving of material in a year is tremendous.

Deflashing Unit

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The deflashing Unit is driven by a pneumatic cylinder to punch out the top, bottom & handle flash. And a photoelectric sensor guarantees that all flashes are fully flushed out to ensure smooth production.

B&R Control System with HMI

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The B&R HMI can be integrated with Industry 4.0 Smart Manufacturing control system which is developed by Fong Kee.
All production data can be collected and recorded for analysis to improve production control in many ways:
1. Plastic consumption in virgin grade, regrind grade, master batch
2. Energy consumption data in hour/month/year, Processing condition with alarm signals Preventive maintenance instructions to keep machine always at high working efficiency.
3. Entire system in use is digital communication protocol to deliver accurate readings, also by Oracle MySQL with no size limitation and use Client/Server version can link to 5 users remotely at the same time.

Blow Pin

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Dual cooling circuits for air in & out is good for quick heat exchange.
Blow pin with water circulation can improve cooling and reduce shrinkage on the neck. It can provide shorter cycle time and better quality of bottle.

ePWDS + SFDR (Feuerherm, Germany)

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Highest flexibility production of ePWDS and SFDR with improved wall thickness and shoulder thickness distribution, which can reduce weight per bottle by 8%-13% and average cycle time by 10%-15%.
It is especially emphasized that the strength of the canister does not change after the weight is reduced.

Clamping Unit (Self-Locking Design)

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Clamping Unit is our exclusive patented design, with Light-Weight Design, High Stiffness Structure, Uniform Mould Pressure Distribution, and Extend Fatigue Life.
The maximum tonnage force can be up to 25 tons (250KN)

Blow Mould (fhw, Germany)

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The mould is made of nickel steel and aluminum with a remarkable cooling circulation design, to improve production up to 20-30%.
The neck and the middle parts are changeable in the machine.
With fhw blow moulds you are sure to :

- reduce the cycle time

- receive high process stability

- receive a high product quality

- have a low reject rate

- decrease machine downtimes

3 Sets Post Cooling Unit

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Each station has 3 sets of post cooling units with holding tools for shoulder and bottom correction.
Holding tools of Alum Alloy made with water & air cooling circuit.
In-line Weight Scale and leakage detector BEFORE post-cooling can monitor the quality of bottle, and reject NG automatically to save air consumption (energy saving).

Residue Conveyor & Crusher

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Straight & inclined conveyor for residue transferring to the soundproof crusher.
The TRIA crusher from Italy continuously produces homogeneous and uniform recycled materials. The mechanical and physical properties of the plastic are unchanged. Reduce maintenance frequency and downtime through advanced engineering. Operator safety during use and maintenance.

End Products

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FKI Machinery professional team equip 69 years of customization experience for service. As you can see, Co-Extrusion Multi Layer Blow Moulding Machine and All Electric Blow Moulding Machine can make diversify range of bottle to meet different customer needs. Those machines can equip Single to Thirteen Head with Single or Double station.

What you need, you can get it at FKI.

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